Step 1: Open Your Artwork

• Open your completed design in Illustrator

• Outline all text

• Make sure the artwork is final

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Step 2: Create a Cut Line Layer

• Open Window > Layers

• Add a new layer

• Name it Cut Line

• Move the layer to the top

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Step 3: Create the Halo Outline

Use Offset Path for a clean border:

• Select the artwork

• Go to Object > Path > Offset Path

• Enter an offset between 0.08 in and 0.125 in

• Click OK

This forms the sticker’s halo border.

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Step 4: Set the Cut Line Stroke

• Open Swatches

• Create a New Swatch

• Choose Spot Color

• Name it CutContour

• Set color to 100% Magenta

• Apply to the outline stroke

• Make sure there is no fill

This marks the exact cutting path.

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Step 5: Clean Up the Path

• Ensure the cut line is one single path

• Remove overlaps and double lines

• No fill added

• Use View > Outline to verify

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Step 6: Lock the Artwork Layer

• Lock your design layer

• Keep only the Cut Line layer editable

This prevents accidental changes.

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Step 7: Save the File

Save as AI or PDF:

• Keep editing capabilities

• Preserve layers

• Keep the spot color intact

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Checklist

• Artwork finalized

• Text outlined

• Cut Line on its own top layer

• Stroke uses spot color CutContour

• Stroke is magenta, 1 pt

• No fill on the cut path

• Clean continuous outline

• File saved as AI or PDF